NCS Science wins Lean Manufacturing Initiative of the Year - Healthcare at Manufacturing Asia Award | Manufacturing Asia

NCS Science wins Lean Manufacturing Initiative of the Year - Healthcare at Manufacturing Asia Award

With a commendable 15% reduction in production costs and a notable 30% decrease in overtime, NCS Science's success in lean manufacturing resonates, affirming its commitment to excellence and customer satisfaction.

NCS Science, the ODM supplement manufacturer, has secured the prestigious Lean Manufacturing Initiative of the Year - Healthcare at the Manufacturing Asia Awards. This recognition is a testament to the company's commitment to lean manufacturing, where its focus on waste reduction and efficiency has garnered acclaim and set new industry standards.

NCS Science's journey to manufacturing excellence is marked by innovative initiatives aimed at elevating work satisfaction and product quality through waste minimisation. 

One standout solution is their all-around temperature calibration device, a technological marvel streamlining the testing and accuracy measurement of temperature instruments. This ensures the seamless functionality and safety of these instruments, aligning with the company's commitment to precision.

Embracing cutting-edge technology, NCS Science integrates predictive maintenance, real-time monitoring, and automated quality control into its operations. This tech-infused approach not only ensures efficiency but also makes the manufacturing process highly adaptable to the dynamic demands of the market.

Strategic Overhaul with ERP Implementation

To tackle overproduction and waiting times, NCS Science implemented the ERP system for meticulous tracking of goods. Frequent training sessions conducted by company leaders ensure optimal utilisation, reducing issues during mixing and filling processes, ultimately contributing to cost reduction.

NCS Science prioritises product quality through internal audits, GMP, HACCP, and ISO guidelines. This comprehensive approach not only enhances product quality and adheres to market regulations, but also minimises product complaints, showcasing the company's dedication to delivering excellence to all clients. 

Since the implementation of lean manufacturing, NCS Science has witnessed a commendable 15% reduction in production costs, underscoring the success of its waste minimisation strategies. The ripple effect extends to the workforce, with a notable 30% reduction in overtime within just seven months, affirming the positive impact on employee work-life balance.

The results speak volumes, with an impressive 77% of clients expressing satisfaction with NCS Science's on-time and quality product delivery. This recognition echoes the company's prowess in aligning operational efficiency with customer expectations.

Company Director, expressing satisfaction, stated, “We’re glad we started this initiative. It has increased our efficiency, reduced wastage, improved product quality, and work satisfaction amongst our employees. It has demonstrated our strengths in terms of cost savings and customer satisfaction.”

The Manufacturing Asia Awards 2023 stand as a beacon, spotlighting companies like NCS Science that drive transformative contributions in manufacturing. Recognising groundbreaking technologies and sustainable practices, these awards showcase the innovation and excellence shaping the future of manufacturing in Asia. NCS Science's triumph is a testament to its commitment to pioneering change and setting new benchmarks in the industry.

The Manufacturing Asia Awards is presented by Manufacturing Asia Magazine. To view the full list of winners, click here. If you want to join the 2024 awards programme and be acclaimed for your groundbreaking technologies, sustainable practices, and transformative contributions driving Asia's manufacturing prowess, please contact Jane Patiag at [email protected].

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